Beam WC & Tanks Casting

Beam Casting Machine has been specially developed by sanitaryware Professionals to give high efficiency of casting of:

• Water Closet – Open Rim and Closed Rim.
• Bidets
• Cistern
• One Piece WC

Structural and functional features:

• Automatic low pressure casting lines for sanitaryware produced in plaster moulds.
• Machine especially design for production of stick-on rim one piece wc’s with automatic demoulding on the rim.
• The system is based on the use of a special demoulding manipulator, which automatically demoulds and then
• Positions pieces on the storage conveyor manual action by the line operator.
• The plant is composed of 2 independent casting modules.
• Plant is equipped with mechanized lifting groups for the upper part of wc’s body and for rim mould in order
• To achieve the mechanized handling of the two parts both in mould opening and in reassembling.
• The entire structure of the casting line consists of modular units and thus makes it possible to adapt
• İnstallation to any production need.
• The lines are designed to accommodate all service systems.
• The line is supplied with the following:
• Manuel casting plants, complete with level controls and PVC expansion tanks for feeding slip to benches.
• Body slip distribution networks: large diameter PVC pipes able to feed all moulds by valves.
• These networks are also supplied with pneumatic devices enabling pipes to be cleaned without using water.
• Meters of transparent silicon hose to connect the moulds.
• Air systems for draining and hardening cast pieces. these systems are fed by turbo–blowers and therefore
• Do not require connection to the compressed air system turbo blowers will be by filters for air suction.
• Line command/control electrical equipment. The panel can also be provided with a plc.
• Mould drying systems by propellers. Propellers are moving. And moulds are dried using a direct drying technique for fuel efficiency
• Carriages for support and movement of plaster moulds with width adjustment.
• Moulds are coupled and supported by trolleys with a variable step to favour production typology.
• The load-bearing structure carries out the sliding guide for the mould trolleys.
• Bench with a sliding guide will change direction before casting step by electrical motors
• For the mould battery closure, on one side of the casting line, one fixed closing unit is installed.
• Slip Supplied to a level control unit, designed to reduce pinholes
• All moulds are filled together using controlled slip-level pressure
• All moulds are filled together using controlled air pressure
• The setting of pieces using controlled air pressure
• Casted Products demoulded with semi-automatic demoulding manipülatör
• On Air Handling Unit per four Beam machines provide night time mould drying and day time casting area environmental control.
• Electric control panel, protection and control cycle casting.